Pattern moulding

At Ineo, we manufacture the patterns and match plates required for producing aluminium or any other cast metal parts. We make it possible for your casting projects to start from a flawless foundation, designing tooling that guarantees maximum geometric fidelity and optimal durability throughout every moulding cycle.

Pattern moulding

Our technical office carries out the design of the molds and plates to guarantee an adequate result to the customer's requirements.

At Ineo we manufacture casting models made using additive manufacturing technologies, in combination with the traditional modelling system. The manufacture of models by 3D printing allows us to reduce the time of the modelling phase.

We can manufacture both single pieces and short series of castings. We deliver the pieces with the finishes required by our customers, whether they are machined, heat treated, shot-blasted or painted, among others.

We understand that casting success depends on pattern quality. At Ineo, we don't just manufacture; we advise you on material selection and pattern design based on your production volume and casting method. Our blend of traditional and additive manufacturing allows us to deliver match plates in reduced lead times, optimising your costs and ensuring a perfect demoulding process.

We guarantee the total confidentiality of the projects in which we collaborate.

Need to shorten lead times for your match plates to start production sooner? Unsure which material or finish will best extend the lifespan of your casting patterns?

Talk to our technical team

Casting process

The first step for the manufacturing of a casting piece is to make the life-size model of the piece that is going to be reproduced and that will take shape inside the mould.

Depending on the quantity of pieces to be melted, a single model or a plate with several figures of the model will be made.

Once this model or plate is manufactured, in the first casting process the sand will be compacted against the plate or the model creating the mould cavities.

When the sand mould had been manufactured, the sand parts will be separated, and the model will be extracted.

After closing the mould, it will be ready to be filled with the desired metal.

Once the necessary time for cooling has elapsed and once the metal has taken shape, the sand mould will be broken to obtain the casting.

If the project requires it, the machining, tempering or grift blasting processes will be applied later.

FAQs – Pattern Moulding & Casting Models Insights

What is pattern moulding used for in metal casting?
Pattern moulding is used to create physical models and plates that form the cavity for producing aluminium and other metal cast parts.
How does Ineo manufacture casting patterns?
Patterns are produced using a combination of 3D printing technologies and traditional modelling systems to achieve accuracy and reduced lead times.
Can pattern moulds be used for both single parts and series production?
Yes, depending on project needs, Ineo can produce single casting models or multi-cavity plates for short series production.
What materials are used for pattern moulding at Ineo?
Patterns can be manufactured using resins, machined materials, or hybrid solutions depending on complexity, durability and production requirements.
What post-processing is available for cast parts made with these patterns?
Cast parts can be delivered with machining, heat treatment, shot blasting, painting or other technical finishing processes depending on requirements.
Does Ineo provide international delivery for pattern moulding services?
Yes, Ineo manufactures pattern moulds in Barcelona, Spain, and delivers them to clients across Europe and worldwide. Finished patterns, plates, and casting models are securely packaged for international transport, and logistics can be coordinated for industrial projects requiring delivery outside Spain, including Europe, UK, and global destinations.

How do we do it?

We define the models by determining the specifications, characteristics, layout, dimensions and cost of components.
From the previous established data, we carry out the necessary technical calculations for the dimensioning of the models and the arrangement in the plates.
We verify that the design specifications are met during the development of the project. The verification procedures contemplate the functionality and quality of the product, materials, designed elements, tools and rules and specific regulations.
We perform tests and analysis that allow us to check the level of compliance with the customer's requirements.

We want to be your supplier for pattern moulding

Our technical team is ready to advise you with the design and engineering for the manufacture of metal castings. We have a team of modelers with extensive experience in the construction of casting models.

National and International Delivery Times for pattern moulding

Need your pattern moulding ASAP?

Ineo provides manufacturing services for professional applications, guaranteeing fast-turnaround deliveries with optimized lead times.

We advise, design, manufacture, and distribute nationally and internationally from Terrassa (Barcelona, Spain).

📦 No minimum order quantity – Guaranteed delivery times – Technical support

Delivery Times in Spain:

Pattern moulding are key elements used to create temporary molds in sand casting processes. Their design must be precise, durable, and adapted to the type of casting, which directly affects delivery times.

The manufacturing time of a casting pattern depends on:

Size and geometric complexity of the pattern
Type of casting (sand casting, lost wax casting)
Pattern material (resin, aluminium, wood, steel, etc.)
Manufacturing technology (3D printing, CNC machining, manual assembly)
Number of cavities or pattern configurations
Additional technical requirements (inserts, tolerances, finishes, power supply systems)
Drawing validation or intermediate approvals

Under normal conditions, a simple casting pattern can be delivered within 1 to 2 weeks. More complex or large patterns, or those with multiple cavities, may require 3 to 6 weeks, especially if machining, assembly, and dimensional inspection are combined.

Before starting production, it may be necessary to validate drawings, 3D files, or technical specifications, which can slightly extend the overall delivery time if changes or iterations are required.

We can adjust lead times depending on project urgency and material availability. Once we review the design and casting requirements, we will provide an accurate, customized quotation.