Prototyping, Short Runs, and Series Production for the FDA Food Sector

For series production and short runs, we combine CNC machining of technical plastics with vacuum casting (silicone molds) and other manufacturing technologies. Vacuum casting allows us to replicate 10 to over 150 parts per mold using polyurethane resins that simulate standard injection plastics but specifically formulated to meet sanitary requirements. For organic geometries or complex internal channels that are impossible to machine, we use industrial 3D printing with polyamides suitable for the sector.

Yes, food safety is a priority. We work with a range of materials that comply with FDA regulations and equivalent European directives. In CNC machining, we use common materials such as POM-C (Acetal), PEEK, PTFE (Teflon), and UHMW-PE. In industrial 3D printing and vacuum casting, we have specific technical polymers and resins that feature food suitability certificates, resistant to chemical cleaning agents and sterilization temperatures.

We manufacture replacement components (such as guiding star wheels, pushers, or robotic grippers) to avoid long waits from original equipment manufacturers (OEMs). Through reverse engineering and 3D scanning, we can replicate or even improve the worn part, manufacturing it in FDA-certified materials in a fraction of the usual time.

Lead times depend on the required technology. A functional prototype or optimized tooling via industrial 3D printing can be manufactured and delivered within 3 to 5 working days. For short runs or series production via vacuum casting or CNC machining, lead times usually range between 1 and 2 weeks, drastically speeding up the startup or repair of your production lines.